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Company News · May 01, 2012

Kunlun Lubricant's Military-Grade Quality Protects a "World First"

Kunlun Lubricant's Military-Grade Quality Protects a "World First"

From August 13 to 15, 2020, PetroChina Lubricant Company took part in the world's first simulated arc discharge and pressure relief test inside a real 500 kV AC transformer bushing turret on the grid side of a UHV converter transformer, completed by the UHV Department of State Grid at the Suzhou Electrical Apparatus Science Research Institute. Nearly one hundred people from relevant State Grid units, major domestic transformer manufacturers and experts and scholars in related fields witnessed the arc discharge test and discussed the test technology.
Kunlun Lubricant is the only designated transformer oil brand in the UHV field. It provided the test oil for this test, guaranteed the smooth progress of the test with excellent product quality, gave full play to the responsibility and commitment of a state-owned enterprise, and provided strong support for the innovative development of China's electric power technology.
Military-grade quality supporting power technology innovation
Safety is the unchanging theme of transformers. The "simulated arc discharge test inside a real 500 kV AC transformer bushing turret" conducted on the high-current, high-explosive-energy arc discharge test platform of the Suzhou Electrical Apparatus Science Research Institute successfully completed all scheduled test items, among which the maximum arc energy reached 20 megajoules and the instantaneous maximum power was about 300,000 kilowatts. This is a major innovation in China's electric power development and the first of its kind in the history of world transformer development.
The test accurately measured the transient transfer process of the various parameters of arc discharge in the oil inside the turret and obtained the evolution characteristics of characteristic parameters such as pressure, temperature and strain inside the converter transformer turret. The test filled the gap in research on the process by which the grid-side turret of a UHV converter transformer bursts and catches fire under fault current, innovated a high-current, high-explosive-energy test method and opened up a new direction for theoretical research on arc deflagration under high current in transformers. From then on, arc discharge and deflagration faults inside transformers will move from simulation calculations to full-scale real tests, allowing every discharge and deflagration inside a transformer to be truly reproduced and every design detail to be verified by test, thereby reducing the risk of transformer deflagration.
Kunlun Lubricant participated in and witnessed this great historic moment, demonstrating its technical strength and product quality. Kunlun Lubricant will also continue to fulfil its mission as a state-owned enterprise, providing reference for the future direction of transformer oil R&D based on the test data, striving to reduce the possibility of transformer deflagration, better guaranteeing the safe and stable operation of transformers and providing lubrication guarantees for the pillars of the nation with military-grade quality.
In an interview, Lu Licheng, a professor-level senior engineer in the UHV Department of State Grid and a winner of the Special Prize of the National Science and Technology Progress Award, said: "We have cooperated with Kunlun Lubricant in multiple batches for this test project and received its active cooperation, which strongly supported the smooth progress of the test. Even deeper cooperation will follow."
Independent R&D safeguarding UHV power transmission
UHV power transmission is the "main artery" that guarantees energy security, and transformers are one of the core components of UHV power transmission projects. Transformer oil flows between the components inside a transformer and can provide insulation, cooling, information carrying and arc extinction, ensuring the safe and stable operation of the transformer.
Kunlun Lubricant transformer oil is made from the world-recognised finest raw material — naphthenic crude oil from Karamay, Xinjiang, which is low in pour point, aromatics and sulphur — using advanced processing technology. The product combines parameters such as electrical performance, oxidation resistance, ionisation dissolution performance and gassing resistance, and holds an absolutely leading position in China in terms of product quality, production technology, supply capacity, market share and reputation. It is the only lubricant product in China's lubricant industry with fully independent technology and entirely domestic production that is also exported overseas on a large scale.
In 2011, Kunlun Lubricant's "development and application of naphthenic base lubricant series products" won the first prize of the National Science and Technology Progress Award, meeting the lubrication needs of high-end UHV equipment. Kunlun Lubricant transformer oil has successively become the only designated oil for a number of world-class projects such as "Xiangjiaba-Shanghai", "Changji-Guquan" and "Zhangbei flexible DC". At present, Kunlun Lubricant has taken on the oil supply guarantee task for all 25 commercial UHV power transmission projects in the world.
UHV construction is one of China's new infrastructure projects. The emergence of UHV power transmission technology has made "replacing coal with electricity, replacing oil with electricity and bringing clean electricity from afar" the new normal for China's energy and power development. Kunlun Lubricant will always adhere to the brand philosophy of "military-grade quality, a pillar of the great nation", guaranteeing national power transmission with high-quality products, supporting national new infrastructure projects and protecting green mountains and clear waters.

Kunlun Lubricant's Military-Grade Quality Protects a "World First"
Kunlun Lubricant's Military-Grade Quality Protects a "World First"
Kunlun Lubricant's Military-Grade Quality Protects a "World First"
Kunlun Lubricant's Military-Grade Quality Protects a "World First"
Kunlun Lubricant's Military-Grade Quality Protects a "World First"Kunlun Lubricant's Military-Grade Quality Protects a "World First"Kunlun Lubricant's Military-Grade Quality Protects a "World First"Kunlun Lubricant's Military-Grade Quality Protects a "World First"

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